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The Perfect Pair: Direct Drive Motors and the Promax+ Control Panel

When it comes to industrial doors, reliability is only part of the equation. Installers and specifiers also need fast commissioning, clear diagnostics, and the flexibility to adapt to different door types and site requirements. That’s where pairing Ellard’s Direct Drive motor range with the Promax+ Industrial Door Control Panel really comes into its own. 


Designed to work seamlessly together, Direct Drive motors and the Promax+ create a robust, reliable and easy-to-use solution for roller shutters, sectional doors, and other industrial applications. 


Why choose a Direct Drive & Promax+ setup? 


Direct Drive motors remove the need for complex gear reductions, delivering smooth torque directly to the shaft. When combined with the Promax+, installers benefit from: 

  • Faster installation and commissioning 

  • Precise digital limit setting 

  • Clear on-board fault diagnostics 

  • Easy integration of safety and access devices 

  • A solution that scales from lighter-duty doors through to heavy industrial applications 

  • Multiple plug-in accessory options 


Whether you’re working on a new install or a retrofit, this pairing simplifies setup while enhancing long-term reliability. 


Ellard Direct Drive range at a glance


Ellard’s Direct Drive motors cover a vast range of torque requirements, making it easy to match the motor to the door size and usage profile. 


Key Features Across the DDO Range: 


  • Torque options from 140Nm up to 2000Nm 

  • Speeds up to 24rpm for fast-acting solutions 

  • Anti-drop protection as standard 

  • Single and Three-Phase options 

  • Inverter options for smooth stop-and-start operations 

  • IP54-rated protection for industrial environments 

  • Bore diameters from 30mm to 55mm to suit common shaft sizes 


This range allows installers to confidently specify a motor that meets both mechanical and digital limit-setting requirements. 


The Promax+ Advantage 


The Promax+ is our premium industrial door control panel, designed specifically to make installation, setup, and ongoing maintenance easier. 


Digital Limit Setting


Set open and close positions at low-level directly from the control panel. No climbing ladders, no manual fine-tuning, just accurate limit setting, first time, every time.  


Customisable Digital Display 


With the added feature of personalisation, you can add your company’s details to appear on the front of the panel, leaving your brand’s personal touch and letting users know who to contact for future work. 


Built-in Fault Diagnostics 


Downtime is reduced thanks to instant fault code readouts. Problems are identified quickly, helping engineers fix issues faster. 


Fully Integrated Plug-in System 


Unlike other solutions that require external add-ins, for example, needing extra modules, the Promax+ is a true plug-and-play solution. It hosts native plug-in ports, meaning there’s no need for external expansion housing, resulting in cleaner installations and reduced time in wiring during the installation process. 


Wide Range of Safety Inputs 


The Promax+ supports all major safety types in combination, including: 

  • 8K2 Safety  

  • Optical Safety  

  • Light Curtains 

  • Photocell Input (reflective/ send & receive) 

 

Comprehensive Plug-in Expansion Options 


The Promax+ provides functionality to use the largest number of plug-in modules amongst all other control panels in the industrial door market. This includes: 

 

  • Multi-channel radio module 

  • Traffic light module 

  • Loop detector module 

  • Wireless safety edge module 


Universal Encoder Flexibility 


The Promax+ is one of the only panels compatible with both major encoder systems, the Kostal and the Elektromaten. 


Giving the installer maximum freedom with motors and retrofit installs. 

 

Reliable operation in the hardest conditions 


Operating at temperatures down to -20°C, the Promax+ is suitable for most locations across the UK and EU. 


Power and Compatibility 


The Promax+ supports both 400Vac three-phase and 230Vac single-phase supplies, covering the full Ellard Direct Drive range. With motor power ratings up to 2.2kW, it’s well-suited to demanding industrial applications. 


Additional features include: 

  • Volt-free outputs for door open/close status 

  • Adjustable auto-close timing (3–180 seconds) 

  • 230Vac output for auxiliary equipment (neutral required) 


A complete control solution

 

By pairing Direct Drive motors with the Promax+, installers gain more than just automation; they gain control, clarity, and confidence. 


From digital limit setting and clear diagnostics to expandable safety and access control, this combination is designed to make installations smoother today and maintenance easier tomorrow. 


One motor range. One intelligent control panel. One complete industrial door solution. Ready to place an order? Get in touch at sales@ellard.co.uk

 

 

 

 

 
 
 

3 Comments


Meerab Siddiqui
Meerab Siddiqui
7 days ago

Finding the right balance and efficiency in mechanical systems is a lot like trying to find harmony in our personal lives. I’ve found that starting my day with the peaceful recitation of Surah Yaseen provides that same sense of reliable structure and internal calm before I dive into the technicalities of work. It’s those moments of quiet focus that truly keep everything running smoothly throughout the day.

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I found your breakdown of how direct drive motors pair with the Promax control panel really clear and informative, especially the part about easy commissioning and digital limit setup it helped me finally grasp how these systems work together in industrial doors. It made me think back to a crazy finals week when I was juggling study and work and used pay someone to do my online exams moment just to keep my head above water. Thanks for the great technical insight that made a tricky topic feel manageable!

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I read your The Perfect Pair: Direct Drive Motors and the Promax Control Panel post and it helped me see how two parts working well together can make machines run smoother and last longer. I once had so many projects at the same time that I relied on IoT assignment help to finish my work and keep from falling behind. Your article reminded me that good tools and support can make tough problems easier to solve.

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